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Tag: Training

Training – Our solutions

ECM consulting & support

Customer: various customers

Project tasks

  • Kick-off workshop / training
  • Creating a mapping table
  • Gap analysisand elaboration of suggestions for improvement
  • Advice, suggestions, support on specific topics (as required)
  • Review of documents (e.g. process descriptions, procedural instructions, forms, etc.)
  • Suggestions for improvement

Our Approach

​The customer is supported in understanding and implementing the ECM requirements, whereby a gap analysis determines the maturity level of the maintenance organisation. Basic training on ECM topics can be offered in advance. In the trial audit, documents are checked, weaknesses are identified, and assistance is provided to rectify them. The certification audit starts with a Stage I audit, after which PROSE offers support in implementing the auditor’s comments. PROSE can also inspect the customer’s workshop and identify potential weaknesses before the audit.

Customer benefit

The customer is accompanied on the path to successful certification of ECM functions in accordance with Regulation (EU) 2019/779. The organisation’s existing knowledge on these topics is brought up to date. The organisation is enabled to meet the requirements and pass the audit with the certification body.

Moreover, support in the daily ECM challenges regarding:

  • Risk management according to CSM-RA
  • Competence management
  • Documentation process
  • Supplier management
  • Audit plan
  • Definition of Safety Critical Components according to Article 4
  • Interface definition and information flow between the functions
  • Independent delta assessment in order to improve the internal procedures and processes

Why support by PROSE? For saving time and money by becoming more efficient and due to lack of know-how.

 

      

Fire Safety Assessment and Consulting

Project tasks

  • Consultancy
  • Development and creation of fire protection concepts
  • Development and creation of evacuation concepts
  • Analyses of fire protection requirements
  • Compilation of required fire protection test reports
  • Communication with authorities, manufacturers and testing laboratories
  • Integration of fire safety systems
  • Preparation of approval documents relevant to fire protection

Our Approach

PROSE analyses the given situation and develops solutions that meet the applicable fire protection requirements. To this end, PROSE advises the customer and identifies various solutions in order to find an efficient way of achieving the required fire protection for railway vehicles in accordance with EN 45545. Our experts calculate the thermal load of the vehicle during the design and propose measures for its reduction.

Customer benefit

The customer benefits from our many years of experience in the field of fire protection for all types of rail vehicles in accordance with EN 45545, including not only advice but also the creation of concepts, the preparation of the necessary fire protection certificates, contact with manufacturers of fire protection-compliant components and communication with approval authorities. The aim is to place fire protection suitable vehicles into service.

Strength analysis (FEA simulation)

Customer: various customers

Project tasks

Development of verification concepts and load assumptions as well as performance of calculations and simulations for:

  • Car bodies according to e.g. EN 12663
  • Bogies and wheelsets according to e.g. EN 13749, EN 13261
  • Streetcars and metros according to VDV 152
  • Attachment parts according to EN 61373
  • General load assumptions from calculations, measurements and simulations for e.g. special vehicles

Static, fatigue and time strength assessment:

  • Base material and weld seams according to FKM Guideline
  • Fatigue of steel according to Eurocode 3 DIN EN 1993-1-9 and BS 7608
  • Weld seam evaluation according to DVS 1612 / DVS 1608 and IIW recommendation
  • Screw connection according to DIN 25202:1-6, VDI 2230 and Eurocode 3 DIN EN 1993-1-8
  • Cylindrical helical spring according to EN 13906

Further analyses:

  • Nonlinear and crash analyses
  • Heat transfer analyses
  • Topological optimizations
  • Eigenvalue analyses
  • Stability analyses
  • Damage analyses and repair solutions

Our Approach

Depending on the customer’s specifications, PROSE carries out strength analyses in parallel with the design in its own development team or works directly with the customer’s team. PROSE covers the entire range of the analysis from the development of the load assumptions to the modelling to the efficient execution of the calculations and simulations as well as the evaluation of the results. Based on the strength analyses, PROSE can prepare test specifications for structural tests, accompany tests and, if required, validate the strength model with the evaluation. PROSE engineers have interdisciplinary know-how also in non-railway specific problems. Furthermore, PROSE also takes over the coaching of simulation processes and supports as a neutral consultant.

Customer benefit

Through the early use of strength analyses in the design process, weak points are identified and eliminated at an early stage, costly test series are avoided and the quality of the product is decisively improved. In addition to a qualified calculation, PROSE attaches great importance to the interpretation and presentation of the results required for the customer, including explanations and, if necessary, documentation relevant for approval. Due to its great flexibility, PROSE can respond to customer requests at very short notice

        

Adaption of German maglev train technology for operation in China

Customer: Shanghai Maglev Transportation Development Co. Ltd (SMTDC), China

Project tasks

  • Modification of the German maglev train TR08 in line with the requirements of a commercial operation in Shanghai
  • Support of reassembly of vehicles in Shanghai, commissioning and the start of operation
  • Realization of a maintenance optimization program with quality control processes
  • Performance of employees training in vehicle mechanics and on-site vehicle assembly

Our approach

PROSE supported the successful reassembly, commissioning and start of operation of the German maglev train TR08 for Shanghai Maglev Transportation Development Co. Ltd. Thereafter the vehicles were modified in line with the requirements of a commercial operation in Shanghai. A suitable, adjusted maintenance optimization program with quality control processes was developed and established. Training for maintenance personnel was carried out. Since then PROSE audits the world’s fastest train operation and its maintenance on a yearly basis.

Customer benefit

Successful operation of the maglev train in China was ensured because of PROSE’s yearly on-site inspections since 2011.

 

Advice on the modularisation of a functional vehicle authorisation strategy

Customer: Plasser&Theurer, Austria

Project tasks

  • Safety assessment report
  • Efficient decision-making basis for identifying significant changes
  • Optimisation in the definition of system boundaries
  • Optimisation potential in the creation of the “Requirement Capture”
  • Optimisation of the creation of the safety plan

Our Approach

PROSE offers support for a corresponding further development and optimisation of the processes. The aim was to optimise the processes and methodologies at P&T to the extent that effort is reduced and lead times can be shortened, but always in compliance with the requirements of the CSM EU VO 402/2013. The results of the workshop, including recommendations for the further procedure, were summarized by PROSE in a short report after the workshop.

Customer benefit

In a full-day workshop, Plasser&Theurer discussed in detail the necessity of a safety assessment report, efficient decision-making bases for the identification of significant changes, the design of optimisation in the definition of system boundaries, the optimisation potential in the preparation of the requirement capture and the optimisation of the preparation of the safety plan.

Ad interim locomotive fleet manager

Customer: SBB Cargo, Switzerland

Project tasks

  • ​ECM Migration
  • ANSF Approval Re484
  • Re484 Analysis power converter, compressor, emergency stop
  • Planning R2 Re484
  • Planning R2 Re474
  • Midlife measures Re482
  • Technical Mentoring Obsolescence Manager: Competence Matrix ECM2
  • Leadership Coaching ECM2 Manager: White paper and concept for Life Extension Re620

Our Approach

In addition to ensuring operational safety within the framework of the ECM2 function compared to the upstream and downstream ECM functions, PROSE took care of the sustainable improvement of the availability of the new fleet. The integration of PROSE experts in technical questions considerably increased the expertise available on site.​

Customer benefit

With this ad interim solution, the customer SBB Cargo received a flexibly deployable expertise with broad technical support from PROSE, who quickly and filled this specific personnel assignment. In addition to the operational security function within the framework of ECM2, this solution provided increased benefits in terms of availability, development and regulations. In addition, PROSE led the newly appointed obsolescence manager in the establishment of the competence matrix of the ECM2 team for the auditcapable mapping of competence management within the framework of technical mentoring.

Leadership Coaching ECM2 Manager for life cycle extension locomotive Re620

Customer: SBB Cargo, Switzerland

Project tasks

  • Review of contents Re620
  • Technical Mentoring old Locomotives Fleet Manager
  •  Leadership Coaching ECM2-Manager in Conceptualisation

Our approach

PROSE developed a three-stage concept as part of a professional coaching phase for the current ECM2 manager of SBB Cargo; taking into account the stabilisation of reliability and availability up to 2035 at the level of 2020 and the completion of revision R2 with a defined content, a planned annual mileage up to End of Life (EoL) of 120 thousand kilometres p.a. or 1.8 million km and a removal of the separation between light (SBB Cargo) and heavy maintenance (SBB-P, Bellinzona industrial plant), which had arisen as a result of the organisational split-up within the SBB Group.

Customer benefit

This concept gave SBB Cargo a sustainable opportunity to operate the strategically important Re6/6 fleet for a further fifteen years. The current ECM2 manager received management coaching at the appropriate level for the conception of a fifteen-year life extension for the Re620 (SLM) old locomotive from the 1970s.

 

Market innovation strategy consulting

Customer: CURTISS-WRIGHT DRIVE TECHNOLOGY, Switzerland

Project tasks

  • Strategy tool training for the management team
  • Strategy analysis workshop at the customer
  • Two market innovation workshops with strategic customers (integrators)
  • Two market intelligence workshops with strategic transport planners
  • Strategy Canvas Workshop with the client

Our Approach

In a joint workshop, CURTISS-WRIGHT DRIVE TECHNOLOGY and PROSE jointly assessed the marketability of the service portfolio based on the railway engineering references of CURTISS-WRIGHT DRIVE TECHNOLOGY on the one hand and the industry experience of PROSE on the other hand.

Customer benefit

The credibility and persuasiveness of the business case crystallized from the understanding of the motivational factors of the demand generators, and thus whether a demand for the product and service portfolio of CURTISS-WRIGHT DRIVE TECHNOLOGY can be generated at all among the integrators.

 

Risk management at SBB Cargo

Customer: SBB Cargo, Switzerland

Project tasks

  • Development of the LTS RM board tool
  • Presentation to the management circle
  • Training of SBB Cargo employees
  • Interface management with operators and corporate management

Our Approach

To fulfill the challenges in application of the EU Regulation 402/2013, Article (18), Paragraph (3), PROSE developed an operational risk management tool for SBB Cargo. All other asset management departments were trained by PROSE to meaningfully integrate the RM tool and the K250 procedure into their daily work.

Customer benefit

In terms of the application of the EU Regulation 1078/2012 at SBB Cargo as an overall company, this tool developed by PROSE and its regular application ensures the strategy, priorities and implementation plan of the control processes.

  

 

Strategy consultancy for Common Safety Method CSM

Customer: Plasser & Theurer, Austria

Project tasks

  • Safety assessment report
  • Identification of significant changes
  • Definition of system boundaries
  • Creation of “Requirement Capture“
  • Creation of the security plan

Our Approach

In a hybrid workshop moderated and conducted by PROSE experts, questions will be discussed. Different topics like the safety assessment report, efficient decision bases and tools for the identification of significant changes will be addressed. The optimization of the system boundary definition, the optimization of the requirement capture and the optimization of the safety plan are also discussed in detail. The issues are underpinned with practical examples.

Customer benefit

Thus, processes and methodologies are optimized at Plasser & Theurer to the extent that the effort is reduced, and the lead times are shortened, but always in compliance with the requirements of the CSM EU VO 402/2013. The results of the workshop including recommendations for the further procedure were summarized by PROSE in a short report after the workshop.

 

Running dynamics analysis of rail vehicles (MBS simulation)

Customer: various customers

Project tasks

  • New vehicle developments:
    Feasibility clarification, risk hedging (failure conditions) and support of concept finding through computational evidence.
  • Vehicle approval:
    Simulation calculation for proof of fitness for running certificate, simulation and calculations for extension of approvals, simulation for determining vehicle prices in the train-path pricing system.
  • Problem solving in operation:
    Cause clarification after derailment, computational validation of potential changes, analysis of conspicuous wear phenomena, wheel rail interface study.
  • Special operational conditions:
    Pushing/pulling of inoperable multiple units, propelling tests
  • Wheel set torsional vibrations (rolling)
  • Special applications such as gauge change bogies, maglev or (suspended) monorails

Our Approach

PROSE covers the entire range of simulation, from the definition of the simulation task and boundary conditions of the system to the compilation of the required model parameters, model building, efficient execution of the simulations and evaluation of the results. Due to its many years of experience, PROSE is able to estimate parameters in a qualified manner that are difficult to determine and to select the appropriate modelling depth for the respective problem. The commercial software system SIMPACK as well as special applications developed in-house are available for the simulation calculations. Depending on the customer’s requirements, PROSE carries out analyses during the design process in the own development team or works directly with the customer’s team. PROSE also contributes interdisciplinary know-how in non-railway-specific problems.

Customer benefit

Qualified simulation calculations reduce the development risk or help to solve problems that have occurred. In addition to a qualified calculation, PROSE attaches great importance to the interpretation and presentation of the results required by the customer, including explanations and, if necessary, documentation relevant to homologation. Furthermore, PROSE also takes over the coaching of simulation processes and supports customers as a neutral consultant. Due to its great flexibility, PROSE can respond to customer requests at very short notice.

         

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